FACILITIES LIST
Milling Department-CNC
3, 4, & 5 Axis CNC Milling
Union PCR-150 RAM Type CNC Horizontal Boring Mill: 17” x 22” RAM, 6” diameter spindles; 396” x-axis, 157” y-axis, 39.37” z-axis, 29” w-axis; full A-C axis contouring universal head with automatic head changer; Heidenhain TNC-530 control; tool changer (40 tools)
Union PC-150 CNC Horizontal Boring Mill: 6” diameter spindle; 396” x-axis, 138” y-axis, 30” z-axis, 29” w-axis; 79” x 98” contouring rotary table; 1° automatic indexing head; Heidenhain TNC-430 control; tool changer (40) tools
Union FC-1 CNC Traveling Column Universal Milling Machine: 15” x 18” RAM, 396” x-axis, 102” y-axis, 63” z-axis (RAM), 5000 RPM, 96”x 356” floor plate field, 79” x 98” contouring rotary table, 2-axis 1° automatic indexing head (A-C axis positioning), Heidenhain TNC-530 control, tool changer (24 tools)
Union P-130 CNC Horizontal Boring Mill: 5” diameter spindle; 197” x-axis, 118” y-axis, 30” z-axis, 29” w-axis; 2-axis manual universal milling head, 96” x 96” rotary table, Heidenhain TNC-530 control: tool changer (4 tools)
Union KC-150 TT CNC Horizontal Boring Mill: 6” spindle; 126” x-axis, 98” y-axis, 59” z-axis, 29” w-axis, (2) 63” x 78” contouring rotary table, pallet changer, manual position universal milling head, Heidenhain TNC-530 control, tool changer (60 tools)
Butler HE-4000 Elgamill: 17” x 19” RAM, 48” RAM travel; 244” x-axis, 78” y-axis; universal milling head; Heidenhain TNC-426 control
Union KCU-150 HDT CNC Horizontal Boring Mill: 6” spindle; 126” x-axis, 118” y-axis, 59” z-axis, 29” w-axis, 79” x 98” contouring rotary table, integrated facing head, Siemens 840D control, and tool changer (60 tools)
Union KC-150 HDT CNC Horizontal Boring Mill: 6” spindle, 157” x-axis, 118” y-axis, 98” z-axis, 29” w-axis, 78” x 118” contouring rotary table (44,000 lb. load capacity), KFUD3 automatic 1° universal head, automatic head changer, Heidenhain TNC-530 control, tool changer (60 tools)
Juaristi TS-5 CNC Horizontal Boring Mill: 6” diameter spindle; 118” x-axis, 115” y-axis, 59” z-axis, 36” w-axis; 78” x 98” contouring rotary table; universal milling head; Heidenhain TNC-426 control; tool changer (32 tools)
Union TC-130 CNC Horizontal Boring Mill: 5” diameter spindle; 118” x-axis, 98” y-axis, 59” z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain TNC-426 control: tool changer (40 tools)
Union TC-130 CNC Horizontal Boring Mill: 5” diameter spindle; 98” x-axis, 98” y-axis, 59“ z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain TNC-426 control: tool changer (60 tools)
Union T-130 CNC Horizontal Boring Mill: 5” diameter spindle; 118” x-axis, 78” y-axis, 59“ z-axis, 29” w-axis, 63” x 78” contouring rotary table, and Heidenhain TNC-407 control
Union BFT-130/55 CNC Horizontal Boring Mill: 5” diameter spindle; 110” x-axis, 98” y-axis, 79” z-axis, 31” w-axis, 60” x 110” plain table, integrated facing head, and Heidenhain TNC 407 control
Union TC-125 CNC Horizontal Boring Mill: 5” diameter spindle; 80” x-axis, 63” y-axis, 59” z-axis, 22” w-axis, 49” x 63” contouring rotary table, Heidenhain TNC-530 control and tool changer (40 tools)
Union TC-110 CNC Horizontal Boring Mill: 4.375” diameter spindle; 80” x-axis, 63” y-axis, 59“ z-axis, 22” w-axis, 49” x 63” contouring rotary table; Heidenhain TNC-426 control: tool changer (40 tools)
Union T-110 CNC Horizontal Boring Mill: 4.375”diameter spindle; 80” x-axis, 63” y-axis, 59“ z-axis, 22” w-axis, 49” x 63” contouring rotary table; Heidenhain TNC-530 control
MTE BF 2200 CNC Horizontal Machining Center: 80” x-axis, 59” y-axis, 48” z-axis; 39” x 39” b-axis contouring rotary table; 2.5° indexing head (both joints a-c axis; Heidenhain TNC 530 control; and tool changer (40 tools)
MTE K-15 CNC Horizontal Boring Mill: 13” x 15” RAM, 59” x-axis, 39” y-axis, 31.5” z-axis, 26” x 26” contouring rotary table, Heidenhain TNC-530 control
Ibarmia ZVH58/L4000 Traveling Column 5-axis Vertical Machining Center: 157” x-axis, 39” y-axis, 34” z-axis, continuous tilting head +/- 95°, 6000 RPM, integrated 39” diameter continuous rotary table, 39” x 165” plain table, 31” 4-axis rotary table with tailstock, Heidenhain TNC 530 control and tool changer (30 tools)
Two Northwood NW FT 138 CS Vertical Bridge Mills: 168” x-axis, 100” y-axis, 14” z-axis, 96” x 156” work table, vacuum chucks, 20 H.P., CAT 40 taper, 10,000 RPM spindle speed, FANUC Oi control, (32-tools)
Scharmann Solon Horizontal Machining Center: 30” x-axis, 30” y-axis, 36” z-axis; 28” x 28” contouring rotary table; Heidenhain TNC-415 control
Kingston KMB5VCF CNC Vertical Machining Center: 3” diameter spindle; 41” x-axis, 20” y-axis, 20” z-axis; 12” x 60” table; Heidenhain TNC-360 control
Milling Department-Manual
Union BFT-90 Horizontal Boring Mill: 4” diameter spindle; 60” x-axis, 50” y-axis, 48” z-axis, 24” w-axis; 50” x 55” rotary table
Devlieg Jig Mill 4K-60: 60” x-axis, 48” y-axis, 24” w-axis; 36” pallet travel; 28” x 28” air-lift rotary table
Cincinnati CIM-X Horizontal Boring Mill: 24” x-axis, 20” y-axis, 30” z-axis, 12” w-axis; air-lift rotary table
Bridgeport Knee Mills: Quantity 3
Turning Department (horizontal) CNC
Ryazan Model RT317RF3 CNC Horizontal Lathe: 67” swing, 47.2” swing over slide, 236” center distance, Sauter 12-station automatic turret, steady rests, bar rest, 8”Ø boring bar attachment with the ability to bore up to 80” deep, 55,115 lbs. maximum work piece weight, 5-630 RPM, 80 H.P., Fanuc OT control, (12 tools)
Hankook Protec 9NC CNC Horizontal Lathe: 37.4” swing, 24.2” swing over slide, 157” center distance, duplomatic, 8-station automatic turret, boring attachment, steady rests, 10” spindle thru hole, front and rear 32” 4-jaw chucks, 32” 3-jaw chucks, 5-630 RPM, 35 H.P., Fanuc 21i-T control, (8 tools)
Daewoo Puma 400L: 28” swing; 19” swing over carriage; 82” center distance; 21” chuck diameter; Fanuc 18iTA control; (12 tools)
Turning Department (horizontal) Manual
Poreba TCG-200 Lathe: 78” swing; 66” swing over slide; 480” center distance; 60,000 lb. between centers; 63” chuck diameter; 100 H.P.; threading; taper; Heidenhain 3-axis D.R.O.
American Pacemaker Lathe: 50” swing; 40” swing over slide; 252” center distance; 36” chuck diameter; Heidenhain 2-axis D.R.O.
Timemaster Gurutzpe Lathe: 41” swing; 34” swing over slide; 80” center distance; 43” chuck diameter
Kingston HR-5000 Lathe: 44” swing; 30” swing over slide; 200” center distance; 28” chuck diameter
Kingston HR-3000 Lathe: 44” swing; 30” swing over slide; 120” center distance; 39” chuck diameter
HMT NH-32 Lathe: 24” swing; 16” swing over slide; 60” center distance; 16” chuck diameter
Morando PA-30 Lathe: 24” swing; 15” swing over slide; 80” center distance; 20” chuck diameter
Morando PA-30 Lathe: 24” swing; 15” swing over slide; 60” center distance; 20” chuck diameter
Leblond Regal Lathe: 18” swing; 12” swing over slide; 54” center distance; 15” chuck diameter
Webb Lathe: 13” swing; 9” swing over slide; 36” center distance; collet chuck
Turning Department (vertical) CNC
Hankook VTB-3040E Vertical Boring Mill: 157.5” swing, 98” height under rail, 63” ram travel, 118” chuck diameter, live spindle (1500 RPM) with right angle head, Fanuc 18iTB CNC control, and tool changer (24 tools, 12 turning, 12 milling)
HNK VTC-40/30 Vertical Boring Mill: 157.5” swing; 86.6” height under rail; 63” ram travel, 118” chuck diameter; live spindle (1500 RPM) with right angle head; Fanuc 18TC CNC control; tool changer (16 tools)
You Ji Cyclone YV1600 CNC Vertical Turning Center: 78.7” swing, 63” standard turning diameter, 71” maximum turning diameter, 60” maximum turning height, 35.4” RAM travel, 63” 4-jaw chuck, 50HP, Fanuc Oit-B control, (12 tools)
Toshiba TUE-15 Vertical Boring Mill: 71” swing; 67” height under rail; 59” chuck diameter; Fanuc 18T CNC control; tool changer (12 tools)
TOS Hulin SKQ-12 Vertical Boring Mill: 56” swing; 52” height under rail; 49” table diameter; Fanuc 0TC CNC control; tool changer (12 tools)
Turning Department (vertical) Manual
Stanko IL532 Vertical Boring Mill: 130” swing; 84” height under rail; 110” chuck diameter; two swiveling RAMs; threading; tracer; Heidenhain 4-axis D.R.O.
Morando Vertical Boring Mill: 65” swing; 64” height under rail; 59” chuck diameter; (1) RAM head, (1) turret head, (1) side head; Heidenhain 4-axis D.R.O.
Miscellaneous Equipment
Surface Grinder: 13 inches x 40 inches
Mitts & Merrill Automatic Keyseater: 4” key capacity; 30” stroke
Mitts & Merrill Automatic Keyseater: 2-1/2” key capacity; 24” stroke
Bickford Radial Drill
Vertical Press: 150 tons
Horizontal Press: 300 tons
Schenck Dynamic Balancer: For components up to 72 inches in diameter and 120 inches in length
Finishing Equipment
Pressure Washer Station: 20 feet x 30 feet
Paint Booth: 20 feet x 30 feet
Sand Blast Room: 20 feet x 30 feet
Complete Welding and Fabricating Facilities
Lincoln Submerged Arc Welder
Microscopic Welding in Clean-Room Environment
Miller Synchrowave TIG Welders: 300 amp. Quantity 3
Lincoln Square Wave TIG Welder: 100 amp.
Hobart Cyber Wave TIG Welder: 300 amp.
CP-300 Miller MIG Welders: Quantity 2
CP-200 Miller MIG Welders: Quantity 3
Miller Wire Welder: 450 amp.
TEC VSI MIG Welder: 450 L.
Iron Worker: 30 tons
Iron Worker: 65 tons
Thermal Pak 5 Plasma Cutter
Bigo Straight-Line Burner: Quantity 2
Weld Positioners: 250 to 8000 pounds. Quantity 7
Peerless Automatic Band Saw
Do-All Contour Saw
Marvel Miter Saw
Kalamazoo 12 Cold Saw
Model 8 Marvel Saw
Ultrasound Machine: (for testing material thickness)
Die Penetrant and Mag Particle Testing
Vibratory Stress Reliever
Hydrotesting Unit (for Pressure Vessels)
Full Inspection Department
Faro Arm
Faro Laser Tracker
Granite Table: 4 feet x 12 feet
Granite Table: 6 feet x 6 feet
Starrett Micrometers: 0–52 inches inside diameter and outside diameter
Inner Micrometers: 0–8 inches
Verniers: 0–96 inches
Mueller Gages: 0–120 inches
Master Gage Block Sets
Mitutoyo Height Gages: 0–36 inches
Gage Pin Sets
Go/No-Go Thread Gages
Dial Bore Gages
Brinell and Rockwell Hardness Gage
Profilometer (Surface Test Gage)