Large Part Manufacturing • Value-Added Services • Fully Functional Assemblies

 

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Completed Project Photography

GE 9X Boat Tail - 5 Axis Machining - Complex Profiles
GE 9X Boat Tail - 5 Axis Machining - Complex Profiles

 

 

In-Progress Photography

GE 9X Boat Tail - 5 Axis Machining - Complex Profiles
GE 9X Boat Tail - 5 Axis Machining - Complex Profiles
GE 9X Boat Tail - 5 Axis Machining - Complex Profiles
GE 9X Boat Tail - 5 Axis Machining - Complex Profiles
GE 9X Boat Tail - 5 Axis Machining - Complex Profiles

 

Magna Machine Company

11180 Southland Road
Cincinnati, OH 45240
Ph: 513.851.6900
     

Recent Projects

PROJECT TITLE:

GE 9X Boat Tail project

PROJECT DESCRIPTION:

Procure the necessary materials for machining, source formed sheet metal, mechanically assemble, and inspection of the entire system.

Capabilities Applied/Processes

Primary: 5 Axis machining

Secondary: Forming complex shapes from Stainless steel and inconel.

Equipment Used to Manufacture Part

  • Ibarmia Mill-Turn 5 Axis machining center

Overall Part Dimensions

  • Length: 205”
  • Height: 50”
  • Width: 42”
  • Weight: 1680 lbs

Tightest Tolerances

  • As low as .0005
  • .005 Profiles

Material Used

  • Aluminum, Stainless Steel, Inconel, bronze, MP159

Material Finish

  • 32 Finish

Industry for Use

  • Aerospace

In Process Testing/Inspection Performed

  • Conventional inspection
  • Laser Tracker
  • Faro Arm
  • Laser Scan

Volume

  • 7 total Units

Delivery/Turnaround Time

  • 6 months’ lead-time
  • 1 unit every 7 weeks thereafter

Delivery Location

  • US
  • France
  • Japan

Standards Met

  • ISO 9001

Special Features

  • Profile tolerance of assembly +/- .032

NOTABLE

Complex assembly that showcases machining, assembly and inspection capabilities
The client chose us based on our work correcting another supplier’s similar hardware.
Difficulties Overcome: Tolerancing of the formed sheet metal parts. A lot of trial and error to get things within tolerance.
Positive Client Feedback: Profiles that meet the aircraft builder’s specifications for actual flight hardware.
Special Feature of this Product: Complex profiles machined into multiple alloys of material.
Finished Product: All disciplines within Magna were utilized in the manufacture of this assembly.


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