Facilities/Equipment

• Facility Size: 195,000 sq. ft.
• Manufacturing: 80,000 sq. ft.
• Assembly: 82,000 sq. ft.
• Welding: 20,000 sq. ft.
• Inspection: 8,500 sq. ft.
• 24 overhead cranes (up to 40 tons each) with lifting capability of 160,000 pounds in machining bay
• 80,000 lb. Taylor Rigger’s special fork truck with boom
• Pick-up and Delivery Service

Equipment

Multi-Process and 5-axis Machining (Horizontal/Vertical)

Union PCR-160 RAM Type CNC Horizontal Boring Mill (2011): 17” x 22” RAM, 6 5/16” diameter spindle; 590” x-axis, 236” y-axis, 59” z-axis, 29” w-axis; CNC right angle head, automatic head changer for heads and turning/facing block, 157” x 157” b-axis rotating and turning table, 118” v-axis infeeding table; 120 ton capacity, turning/facing capacity up to 324” dia., Heidenhain iTNC-530 control, tool changer vertical/horizontal (60 tools), 189” x 314” long floor plate field.

BOST VTL 60 CY Traveling Table Vertical Turning, Boring and Milling Machine (2012): 236” swing; 141” turning height, 79” RAM travel, 157” table diameter with table extensions to 216” diameter 8-jaw, live spindle (3000 RPM), hydraulically clamping right angle milling attachment, 236” x-axis travel, 157” y-axis travel, adjustable cross rail, automatic head changing, Siemens 840D control, automatic tool changer (28-milling, 12-turning)

BOST T4F Horizontal Turn/Mill (2012): 79” swing, 354” center distance, 44,000 pound capacity between centers without steady rest, 93 HP turning power, guillotine turning with Capto C6 tooling, 68 HP milling tower, b-axis head +/- 90 degrees, HSK-125 tooling, 60 station ATC, Qty. (5) steadies 10 5/8 -22 ½ capacity, qty. (1) steady 15 ¾ - 35 ½ capacity, boring attachment 8” capacity, probing, camera, Siemens 840D control

Ibarmia THC 1600 Multiprocess (2014): 79” X-axis, 59” Y-axis, 59” Z-axis, 7000 RPM 2-axis continuous milling, drilling, facing, turning & boring head. 84HP main spindle with HSK A-100 spindle taper. 63” Diameter, 300RPM maximum speed rotary table with 17,600 lb load capacity. Siemens 840D Smartline control, Renishaw Tool robe, Renishaw Touch Probe, tool changer (60 tools)

Trimill VF 10035 5-axis Gantry Mill (2016): 393” X-axis, 138” Y-axis, 59” Z-axis (RAM), 10,000 RPM fork-type milling head F4F, 413” x 149” table, Heidenhain iTNC-530 control, automatic tool changer (30-tools)

Ibarmia ZVH58 L4000 5-axis travelling column machining center (2008): 157” X-axis, 39” Y-axis, 34” Z-axis, 6000 RPM continuous tilting head, integrated 39” diameter contouring rotary table, 181” x 41” plain table, Heidenhain iTNC-530 control, automatic tool changer (40-tools)

Milling Department (Horizontal Boring Mills)-CNC

Union PC-150 CNC Horizontal Boring Mill (2010): 6” diameter spindle; 396” x-axis, 138” y-axis, 30” z-axis, 29” w-axis; 98” x 98” contouring rotary table, 30-ton capacity, 2.5° automatic indexing head, Heidenhain iTNC-530 control; tool changer (40 tools)

Union KCU-150 HDT CNC Horizontal Boring Mill (2008): 6” spindle, 126” x-axis, 118” y-axis, 59” z-axis, 29” w-axis, 79” x 98” contouring rotary table, integrated facing head, Siemens 840D control, and tool changer (60 tools)

Union KC-150 HDT CNC Horizontal Boring Mill (2006): 6” spindle, 157” x-axis, 118” y-axis, 98” z-axis, 29” w-axis, 78” x 118” contouring rotary table (44,000 lb load capacity), KFUD3 automatic 1° universal head, automatic head changer, Heidenhain iTNC-530 control, tool changer (60 tools)

Union TC-150 CNC Horizontal Boring Mill (2010): 6” diameter spindle; 98” x-axis, 98” y-axis, 59” z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain iTNC-530 control; tool changer (40 tools)

Union T-150 CNC Horizontal Boring Mill (2016): 6” diameter spindle; 98” x-axis, 98” y-axis, 59” z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain iTNC-530 control

Union TC-130 CNC Horizontal Boring Mill (2000): 5” diameter spindle; 98” x-axis, 98” y-axis, 59“z-axis, 29” w-axis, 63” x 78” contouring rotary table; Heidenhain iTNC-426 control: tool changer (60 tools)

Union T-110 CNC Horizontal Boring Mill (2005): 4.375”diameter spindle; 80” x-axis, 63” y-axis, 59“z-axis, 22” w-axis, 49” x 63” contouring rotary table; Heidenhain iTNC-530 control

Milling Department (Universal Mills)-CNC

MTE FBF 8000 X-Travelling Column Universal Milling Machine (2014): 20.5” x 20.5” RAM, 315” X-axis, 157” Y-axis, 70.8” Z-axis (RAM), 4000RPM, 64” x 288” riser table, 79” x 98” contouring rotary table with 59” V-axis travel, 2-axis automatic orthogonal milling head 1x1 degree, straight milling adapter with Henninger right angle milling head, pick up station for multiple heads, 48” diameter trunion table with tailstock, Heidenhain iTNC-530 control

Union FC-1 CNC Traveling Column Universal Milling Machine (2006): 15” x 18” RAM, 396” x-axis, 102” y-axis, 63” z-axis (RAM), 5000 RPM, 96”x 356” floor plate field, 79”x 84” contouring rotary table, 2-axis 1° automatic indexing head (A-C axis positioning), Heidenhain iTNC-530 control, tool changer (24 tools)

MTE FBF 6000-S Universal Machining Center (2015): 17” x 19” RAM, 236” x-axis, 79” y-axis, 48” z-axis (RAM) 4000RPM, 48” x 315” table, manual positioning universal milling head, Heidenhain iTNC-530 control

MTE BF 5200 CNC Universal Machining Center (2009): 17” x 19” RAM, 197” x-axis, 79” y-axis, 48” z-axis(RAM), 48” x 205” table surface, 2.5° automatic indexing head (both joints A-C axis), Heidenhain iTNC-530 control, and tool changer (24 tools)

MTE FBF-4000-S Universal Machining Center (2011): 17” x 19” RAM; 157” x-axis, 79” y-axis, 48” z-axis (RAM), 3000 RPM, 59” x 157” floor plate field, 59” x 59” contouring rotary tables, 2.5° x 2.5° automatic indexing (both joints A-C axis), Heidenhain iTNC-530 control

MTE BF 2200 CNC Universal Machining Center (2012): 17” x 19” RAM, 80” x-axis, 59” y-axis, 48” z-axis(RAM), 48” b-axis contouring rotary table, 2.5° indexing head (both joints A-C axis, Heidenhain iTNC- 530 control

MTE RT-30/14 x 16 Universal Machining Center (2011): 17” x 19” RAM, 118” x-axis, 59” y-axis, 48” z-axis (RAM), 3000 RPM, 55” x 63” contouring rotary table, 1° x 2.5° automatic indexing head (both joints A-C axis), Heidenhain iTNC-530 control, tool changer horizontal/vertical (40 tools).

MTE RT-2500 Universal Machining Center (2017): 17” x 19” RAM, 98” x-axis, 59” y-axis, 59” z-axis (RAM), 6000 RPM, 48” x 55” contouring rotary table, infinite positioning .001 degree indexing universal milling head (A-C axis), Heidenhain iTNC-530 control, tool changer horizontal/vertical (40-tools).

Parpas THS 100 CNC Universal Machining Center (2009): 59” x-axis, 48” y-axis, 40” z-axis, 40” x 40” full b-axis rotary table, infinite positioning .001 degree indexing universal milling head (A-C axis), Heidenhain iTNC 530 control and tool changer (24 tools)

MTE K-20 CNC Universal Machining Center (2017): 13” x 15” RAM, 79” x-axis, 43” y-axis, 39” z-axis (RAM), 6000 RPM, 86” x 33” table, 2.5 degree x 2.5 degree automatic positioning head, Heidenhain iTNC530 control.

MTE K-15 CNC Horizontal Mill (2006): 13” x 15” RAM, 59” x-axis, 39” y-axis, 31.5” z-axis, 26” x 26” contouring rotary table, Heidenhain iTNC-530 control

MTE K-15-RT CNC Universal Machining Center (2010): 13” x 15” RAM, 48” x-axis, 34” y-axis, 31.5” z-axis, 23 5/8” x 23 5/8” contouring rotary table, 2.5° x 2.5° automatic universal head, 3000 RPM, Heidenhain iTNC-530 control, horizontal and vertical ATC (40 tools)

Milling Department (Vertical Mills)-CNC

(2) Northwood NW FT 138 CS Vertical Bridge Mills (2007): 168” x-axis, 100” y-axis, 14” z-axis, 96” x 156” work table, vacuum chucks, 20 H.P., CAT 40 taper, 10,000 RPM spindle speed, FANUC Oi control, (32-tools)

(2) Lymco Perfect Jet Bed Mill CNC – 36MB (2012): 40” x-axis, 20” y-axis, 22.5” z-axis, 15.75” x 50” table surface; Heidenhain iTNC-620 control

Milling Department-Manual

Devlieg Jig Mill 4K-60: 60” x-axis, 48” y-axis, 24” w-axis; 36” pallet travel; 28” x 28” air-lift rotary table

Bridgeport Knee Mills. Quantity 3

Turning Department (Horizontal)-CNC

Ryazan Model RT317RF3 CNC Horizontal Lathe (2006): 67” swing, 47.2” swing over slide, 236” center distance, Sauter 12-station automatic turret, steady rests, bar rest, 8”Ø boring bar attachment with the ability to bore up to 80” deep, 55,115 lbs. maximum work piece weight, 5-630 RPM, 80 H.P., Fanuc OT control, (12 tools)

Hankook Protec 9NC CNC Horizontal Lathe (2004): 37.4” swing, 24.2” swing over slide, 157” center distance, duplomatic, 8-station automatic turret, boring attachment, steady rests, 10” spindle thru hole, front and rear 32” 4-jaw chucks, 32” 3-jaw chuck, 5-630 RPM, 35 H.P., Fanuc 21i-T control, (8 tools)

Daewoo Puma 400L (1998): 28” swing; 19” swing over carriage; 82” center distance; 21” chuck diameter; Fanuc 18iTA control; (12 tools)

IKEGAI CNC Turning Center (1997): 15” swing, 22” center distance, 10” diameter chuck; Fanuc 18LT control (12 tools)

Hwacheon Cutex: 180A YMC (2017): 11.8” swing; 15” center dis-tance; 6” diameter chuck; optional collet chuck; 2” bar feed capacity; y-axis; Fanuc OiTF; (24 tools)

Turning Department (Horizontal)-Manual

American Pacemaker Lathe: 50” swing; 40” swing over slide; 252” center distance; 36” chuck diameter; Heidenhain 2-axis D.R.O.

Timemaster Gurutzpe Lathe: 41” swing; 34” swing over slide; 80” center distance; 43” chuck diameter

Kingston HR-5000 Lathe: 44” swing, 30” swing over slide; 200” center distance; 28” chuck diameter

Kingston HR-3000 Lathe: 44” swing; 30” swing over slide; 120” center distance; 39” chuck diameter

(2) Sharp 2680C Manual Engine Lathes: 26” diameter swing, 17 ¼” swing over cross slide, 80” center distance, taper attachment, acu-rite 200S DRO.

Clausing Lathe: 13” swing; 9” swing over slide; 36” center distance; collet chuck

Turning Department (Vertical)-CNC

Lymco DV – 3000 MTD CNC Vertical Lathe (2014): 134” swing, 98.4” cutting height, 59” RAM travel, 118” chuck diameter (8 jaw). Table speed to 100RPM, hydrostatic with 50,000lb. load capacity. 55” travel crossrail. Dual RAMS, (1) turning/boring only, (1) with a live spindle. Live spindle speed to 2500RPM and 35HP grinding attachment, Renishaw tool pre-setter, Renishaw part probe, Fanuc 18iT control, tool changer (16 tools)

Lymco RAL-20 (2014): 98” swing; 63” turning height; 39” RAM travel, 78” table diameter 4-jaw, 60 HP, Fanuc OiTD automatic tool changer (12-tools)

Lymco RAL-16 (2012): 79” swing; 63” turning height; 39” RAM travel, 63” table diameter 4-jaw, 60 HP, Fanuc OiTD automatic tool changer (12-tools)

Lymco RAL-16 (2014): 79” swing; 63” turning height; 39” RAM travel, 63” table diameter 4-jaw, 60 HP, Fanuc OiTD automatic tool changer (12-tools)

Lymco RAL-12M (2014): 63” swing; 49” turning height; 36” RAM travel, 49” table diameter 4-jaw, 50 HP, Fanuc OiTD automatic tool changer (12-tools)

Turning Department (Vertical) Manual

Toshiba TX13: 50” swing, 39” swing under rail, 31” swiveling turret travel, 49” 4-jaw chuck; Heidenhain DRO

Miscellaneous Equipment

• Surface Grinder: 13 inches x 40 inches
• Mitts & Merrill Automatic Keyseater: 4” key capacity; 30” stroke
• Mitts & Merrill Automatic Keyseater: 2-1/2” key capacity; 24” stroke
• Vertical Press: 150 tons

Finishing Equipment

• Pressure Washer Station: 20 feet x 30 feet
• Paint Booth: 20 feet x 30 feet
• Sand Blast Room: 20 feet x 30 feet
• Metal polishing for food grade and chemical processing machinery

Complete Welding and Fabricating Facilities

• Lincoln Submerged Arc Welder
• Microscopic Welding in Clean-Room Environment
• Miller Synchrowave TIG Welders: 300 amp. Quantity 3
• Lincoln Square Wave TIG Welder: 100 amp.
• Hobart Cyber Wave TIG Welder: 300 amp.
• CP-300 Miller MIG Welders: Quantity 2
• CP-200 Miller MIG Welders: Quantity 3
• Miller Wire Welder: 450 amp.
• TEC VSI MIG Welder: 450 L.
• Iron Worker: 30 tons
• Iron Worker: 65 tons
• Thermal Pak 5 Plasma Cutter
• Bigo Straight-Line Burner: Quantity 2
• Weld Positioners: 250 to 8000 pounds. Quantity 7
• Peerless Automatic Band Saw
• Do-All Contour Saw
• Marvel Miter Saw
• Kalamazoo 12 Cold Saw
• Model 8 Marvel Saw
• Ultrasound Machine: (for testing material thickness)
• Die Penetrant and Mag Particle Testing
• Vibratory Stress Reliever
• Hydrotesting Unit (for Pressure Vessels)

Full Inspection Department

• Faro Arm
• Faro Laser Tracker
• Granite Table: 4 feet x 12 feet
• Granite Table: 6 feet x 6 feet
• Starrett Micrometers: 0–52 inches inside diameter and outside diameter
• Inner Micrometers: 0–8 inches
• Verniers : 0–96 inches
• Mueller Gages: 0–120 inches
• Master Gage Block Sets
• Mitutoyo Height Gages: 0–36 inches
• Gage Pin Sets
• Go/No-Go Thread Gages
• Dial Bore Gages
• Brinell and Rockwell Hardness Gage
• Profilometer (Surface Test Gage)