Large Part Manufacturing • Value-Added Services • Fully Functional Assemblies

Recent Projects

PROJECT TITLE:

GE 9X Boat Tail project

PROJECT DESCRIPTION:

Procure the necessary materials for machining, source formed sheet metal, mechanically assemble, and inspection of the entire system.

CAPABILITIES APPLIED/PROCESSES

Primary: 5 Axis machining

Secondary: Forming complex shapes from Stainless steel and inconel.

EQUIPMENT USED TO MANUFACTURE PART

Ibarmia Mill-Turn 5 Axis machining center

OVERALL PART DIMENSIONS

Length: 205”
Height: 50”
Width: 42”
Weight: 1680 lbs

TIGHTEST TOLERANCES

As low as .0005
.005 Profiles

MATERIAL USED

Aluminum, Stainless Steel, Inconel, bronze, MP159

MATERIAL FINISH

32 Finish

INDUSTRY FOR USE

Aerospace

IN PROCESS TESTING/INSPECTION PERFORMED

Conventional inspection
Laser Tracker
Faro Arm
Laser Scan

VOLUME

7 total Units

DELIVERY/TURNAROUND TIME

6 months’ lead-time
1 unit every 7 weeks thereafter

DELIVERY LOCATION

US
France
Japan

STANDARDS MET

ISO 9001

SPECIAL FEATURES

Profile tolerance of assembly +/- .032

NOTABLE

Complex assembly that showcases machining, assembly and inspection capabilities

The client chose us based on our work correcting another supplier’s similar hardware.

Difficulties Overcome: Tolerancing of the formed sheet metal parts. A lot of trial and error to get things within tolerance.

Positive Client Feedback: Profiles that meet the aircraft builder’s specifications for actual flight hardware.

Special Feature of this Product: Complex profiles machined into multiple alloys of material.

Finished Product: All disciplines within Magna were utilized in the manufacture of this assembly.

CONTACT US

Our experts are ready to discuss our capabilities and your needs.

Click here to contact us by email.

Project Gallery

Click on a photo to view a larger image.